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Author: Subject: Jammed Mast Extension, Advice?
dunk
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posted on 9-3-2005 at 11:52 Reply With Quote
oooops sorry!

Radz skinny ex doesn't have a collar, this will work for extensions that do though

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Hans@BW
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posted on 9-3-2005 at 13:45 Reply With Quote
Dunk,

I was just enquiring about how far the extension had gone in so I could propose a solution that we use in the shop... which you sort of allude to in your last post.

If there is not too much extension up the mast and you can get a long metal pole down the from the top of the bottom section of the mast then you can have a go at the following.....

Saw the end of the extension off where it comes out of the bottom of the mast. Then with just a 'new' hacksaw blade cut slots up the length of the extension and be careful that you only just break through the extension. Continue this procedure around the extension until you have got slots all the way around (or you are too pissed off to do anymore.... which ever is sooner ;-) ). This weakens the extension and makes it easier to shift. Then with the long metal pole down the mast hammer the pole or turn the mast upside down and ram the mast over the pole while the pole is on the floor. Be careful that the extension doesn't launch it's self like a rocket though.....

I have used this method on only a few of the most stubborn extensions and have had 100% success rate. It does however take a while to do so be patient, after all a new extension is cheaper than a new mast....

Hope this helps,

Hans.

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IainO
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posted on 11-5-2005 at 22:30 Reply With Quote
Hans

Have bitten the bullet and tried your method (bearing mind I was using it as a not ideal mast for my 4.7). I sawed the end of the mast extension (but left enough extending with one hole for purchase) and have got a handy little handle that will hold a hacksaw blade from Homebase. Found that it's quite difficult to keep a straight cut without bending the blade and to keep an even depth in the cut.

I'm thinking along the lines of some sort of lever to force the extension out by locking against the old Radz collar (to protect the mast) and locating the other end through the remaining extension hole. Have tried to use a car jack but couldnt get enough rigidity in all the connecting joints.

Anybody got any ideas?

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ste
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posted on 12-5-2005 at 12:03 Reply With Quote
there is some advice and photos about halfway down here:

http://www.bluefinz.com/technique/masts/masts.asp />
but i guess you have tried this well known method??

Ste

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ste
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posted on 12-5-2005 at 12:03 Reply With Quote
that should have been:

http://www.bluefinz.com/technique/masts/masts.asp />

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ste
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posted on 12-5-2005 at 12:04 Reply With Quote
oh gawd - ok the link is as above but without the end " />"

http://www.bluefinz.com/technique/masts/masts.asp


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IainO
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posted on 12-5-2005 at 15:59 Reply With Quote
Tried that one but it's way beyond that now, thanks anyway.
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sonbob115
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posted on 10-6-2009 at 06:40 Reply With Quote
Hi all, I am a new member of forum

fiscalite assurance vie

[Edited on 10-6-2009 by sonbob115]

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Jubail
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posted on 22-1-2010 at 07:52 Reply With Quote
stuck mast extension

Just read the posts about stuck mast extensions cos I just got one. Best plan for me was to heat the metal extension (flame of any description) to just bearably hand hot, then with a sturdy bar in the extension holes tug the mast horizentally, with a pillar or wall corner restraining the bar. You can get a lot more force this way rather than using rotational, and you are moving in the right direction rather than just round and round. The heat helps agreat deal too.
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DaveF
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posted on 22-1-2010 at 17:23 Reply With Quote
Much better than hammering on something poked down the mast is to drop a heavy metal bar (several kg) into the mast. The with the mast held vertical shake it up and down such that you bounce the metal bar against the extension.
This is far far more effective than trying to transfer a hammer blow via a rod/tube.
Soap sounds like a good idea too.

Good luck
Dave

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